

Private Label Home Wash Manufacturer
Capabilities of 3TOP Home Wash Manufacturer
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滅菌室
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原材料倉庫
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バッチ室
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調剤室
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充填ライン
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カートンコーディング
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包装ライン
- 作業手順
- 機能特性
着替え、手洗い、乾燥後、エアシャワー室で消毒。
クリーン ルームでは、厳格な滅菌手順を通じて、部屋に入るすべての従業員が操作基準を満たしていることを保証します。
- 作業手順
- 機能特性
1. 資材購入
すべての原材料アプリケーションには必ず要求フォームがあり、倉庫管理者は要求フォームに従って、システム アプリケーションのマスター プランの月次原材料要件に従って検証を行います。
2. 倉庫への材料搬入プロセス
倉庫担当者は、調達契約書と納品書に基づき、在庫確認を行い、検査対象エリアに資材を配置し、適時に資材識別を行い、検査対象ラベルを貼付します。その後、倉庫担当者は入力された実際の数量に基づき、ERPシステムに資材受領書を発行します。受領書には共同納品書または購入者の署名が押印されており、同時に共同検査員が工場検査に提出します。
工場の検査官は検査シートを受け取り、バッチ内の材料を適時に検査しました。
材料の受入れが合格の場合、検査員は材料受領書に署名して確認します。検査員は合格製品と不合格製品にラベルを貼り、明確に区別できるようにします。
指定されたパーティションの場所に資材を配置します。
1. 安全で安定した準備金
原材料倉庫は、生産に必要な安全で安定した原材料備蓄を提供し、企業の生産能力の安定性と継続性を確保します。LS倉庫における原材料の分配には、柔軟性とタイムリーな供給が求められます。生産ラインが原材料を必要とする際、十分な原材料備蓄量を確保することで、タイムリーに生産ラインへ展開・供給し、生産ニーズを満たすことができます。
2. 生産品質の確保
原材料倉庫は、生産に必要な原材料の品質の安定性と信頼性を確保できるため、生産チェーン内の企業は製品の品質と競争力を確保できます。
3. 生産コストを削減する
原材料倉庫は、製品の品質を確保すると同時に、生産コストを削減し、企業の収益性と市場競争力を向上させることができます。特徴:XXX方式を採用し、保管中の原材料を湿気、熱、損傷などから保護します。倉庫には盗難防止警報システム、火災報知設備、防火対策などの対策を講じ、原材料備蓄の安全性と安定性を確保します。
- 作業手順
- 機能特性
1. 送信タスクリストを受信する
生産計画とレシピリストに従って必要な材料を準備します。
2. バッチ処理
成分を正確に計量してデータを記録し、指定された順序に従って適合した材料を混合装置に追加し、混合プロセスを監視します。
3. 掃除
投与が完了したら、速やかに投与場所を清掃し、環境を清潔に保ってください。
4. 在庫を更新する
同時に、材料消費の在庫状況をリアルタイムで更新し、生産がスムーズに行われるようにします。
各レシピの一貫性と正確性を確保するために原材料を正確にバッチ処理、計量、混合し、材料の正確なバッチ処理と効率的な在庫管理を実現する責任を負います。
- 作業手順
- 機能特性
1. 機器の滅菌
生産の安全を確保するために、操作前に機器を滅菌します。
2. 混合
処方に従って、さまざまな原料を攪拌反応ポットに入れて混合し、攪拌などの処理を経て、各種の原料が化学反応の状態に達するようにします。
3. 暖房と冷房
配合を調整した混合物を加熱・冷却することで、加熱により混合物中の特定成分の溶解・反応を良くし、製品の安定性を強化します。
4. ポンピング
加工された半製品は検査後、組立ラインに送り込まれ、次の成形・梱包工程に進みます。
機能: 半製品を製造します。
特徴:
1. 空気中の塵埃を減らす
クリーンルームでは、高効率の浄化システム、手術台、床、壁などの素材を採用し、空気中の粉塵を効果的に低減します。空気を浄化することで、生産工程における化学成分や微生物の汚染を完全に防ぎ、外部からの粒子の製品への混入を防ぎ、製品の品質と安定性を確保します。
2. 生物学的汚染を防ぐ
生産工程において、微生物が多すぎると発酵や腐敗などの問題を引き起こしやすくなります。しかし、クリーンルームでは、消毒ランプ、差圧制御システム、紫外線ランプなどの設備を導入することで、微生物を効果的に殺菌し、外部からの汚染物質が工場内に入るのを防ぎます。
3. 作業場の空気を浄化する
クリーンルームは、多くの場合、空気清浄装置と密閉構造を採用し、作業場内の空気を浄化し、作業場内の圧力を高めます。作業場を外界から遮断することで、生産工程の清浄度を確保します。
- 作業手順
- 機能特性
1. 材料の準備
充填する容器を作業ボックスに挿入し、液体貯蔵バレルに充填する液体が満たされていることを確認します。
2.充填機の電源接続と起動
外部電源をオンにし、マシンの電源スイッチをオンの位置に設定すると、電源がオンになっていることを示す電源インジケータ ライトが点灯します。
3. 充填量調整
各ボトルに充填される液体の総量に応じて、クランクのネジを調整し、各充填ヘッドから流出する液体の量が設定量であることを確認します。
4.充填速度制御
充填速度制御ボードのノブを適切な位置まで回し、充填速度制御ボードのスイッチを開いた位置に切り替えて充填速度を制御します。
5. 充填を開始する
充填速度調整ボードのスイッチを閉じ、総計量ポンプの出力パイプをリセットし、充填速度調整ボードのスイッチを開位置に切り替えると、総計量ポンプが作動を開始し、総計量ポンプの出力パイプを通って液体ディスペンサーに入り、液体は液体量の微調整とシリンジからの流出によって吐出され、充填が完了します。
機能:設定された充填量と包装形態で半製品を充填し、半製品を対応する包装に正確に自動的に充填し、コンベアベルトで次の工程に渡します。
- 作業手順
- 機能特性
対応するバーコードをインクジェットプリンターでカートンにスプレーします
機能: 製品の非接触マーキング、明確かつ高速。
- 作業手順
- 機能特性
1. 準備
梱包を始める前に、カートンなどの必要な梱包資材と機器を準備する必要があります。
2. 製品入力
製品はベルトコンベアを通じて上流の生産ラインから組立ラインの梱包ラインまで輸送されます。
3. 包装作業
製品はスリーブに入れられ、シュリンクされ、コード化され、箱詰めされます。
4. 梱包と密封
最後に、梱包された製品を密封します。
Function: Packaging of semi-finished products into a complete product. Characteristics: One-way operation, strict process, fast speed.Function: Packaging of semi-finished products into a complete product. Characteristics: One-way operation, strict process, fast speed.
Home Wash Products Manufacturing Service
3TOP Home Wash Factory Features
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Cutting-edge Production Technology
Cutting-edge Production Technology
3TOP factory adopts industry-leading production technology, realizing a fully automated production process from raw material selection to finished product packaging, ensuring precise control of each step and high standards of product quality.
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R&D Innovation
R&D Innovation
Our research and development team maintains close cooperation with several top scientific research institutions around the world, constantly exploring and introducing cutting-edge home wash technologies to develop high-performance products based on science and driven by innovation.
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Customized Solutions
Customized Solutions
3TOP provides in-depth customization services, tailoring product formulations and production processes from the customer's needs to ensure that products meet the unique needs of specific markets and consumers.
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Flexible Production Strategy
Flexible Production Strategy
Whether it is small-scale customization or large-scale production, 3TOP is able to quickly adjust its production line to accommodate different customer orders.
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Comprehensive Quality Management System
Comprehensive Quality Management System
3TOP has implemented a comprehensive quality management system, where each batch of products undergoes rigorous quality testing from the time the raw materials enter the factory to the time the finished products leave the warehouse, ensuring the safety and stability of the products.
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Environmentally Adaptable R&D
Environmentally Adaptable R&D
Our products are specially developed taking into account different regional climatic and environmental factors to ensure that they work best worldwide.
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Large-scale Production and Rapid Response Capability
Large-scale Production and Rapid Response Capability
3TOP has large-scale production capacity, as well as the ability to respond quickly to changes in the market, enabling us to rapidly expand our production scale to meet market demand.
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Eco-friendly Packaging Concept
Eco-friendly Packaging Concept
We use biodegradable and recyclable eco-friendly materials for product packaging and are committed to reducing the environmental impact of our production activities.
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Rapid Sample Delivery
Rapid Sample Delivery
3TOP provides rapid sample service to ensure that our customers get samples in the shortest possible time, accelerating product development and market response.
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Innovative Packaging Design
Innovative Packaging Design
Our team of designers specializes in innovative packaging design, incorporating brand features and market trends to create product packaging that attracts consumer attention.
3TOP Home Wash OEM/ODM Advantage & Benefits
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Full chain service and technology frontier: 3TOP's service runs through the entire product life cycle, from concept to finished product, we work with academia to continuously promote technological advancement and maintain the industry's technological leadership.
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Low-threshold customization services: We provide low-threshold market entry opportunities for emerging brands and SMEs, and help customers quickly realize their product concepts through flexible customization services.
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Double guarantee of quality and environment: 3TOP's products undergo strict quality control and take into account the adaptability of different environments to ensure global applicability and trust.
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Rapid Response in Sample and Packaging: We provide fast sample making and delivery services, as well as flexible packaging design options, which greatly shorten the time from product design to market.
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Competitive Pricing: 3TOP's products are attracted to customers with competitive pricing advantages, ensuring that customers have a price advantage in the marketplace.
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Market Adaptability and Customized Solutions: 3TOP is able to quickly adapt to market changes and provide customers with customized products that meet specific market needs.
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Eco-Friendliness and User Experience: We provide high-quality, eco-friendly products and are committed to enhancing the user experience while supporting the concept of sustainable development.
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Brand Image Building: 3TOP's personalized and customized services help our clients build and enhance their brand image and increase their competitiveness in the marketplace.
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Hassle-free development experience: 3TOP's quick sample service and excellent after-sales service ensure that customers enjoy a hassle-free experience during the product development process.
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Cost-effective products: 3TOP's price advantage enables customers to provide high-quality products at a reasonable cost, realizing high cost-effectiveness.
証明書
Start your home wash bussiness with our support
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Carlos Navarro
As a distributor in South America, we tested several suppliers and finally decided to work with this one. Their glass cleaner and kitchen degreaser were the best in our tests, leaving a shiny surface without residue or pungent odor. MSDS and other compliance documents were also in place very promptly, which greatly accelerated our customs clearance. Communication was smooth and after-sales service was satisfactory.
The packaging was firm and well sealed, and there were few problems during transportation. We are particularly satisfied with their OEM customization service and their ability to respond quickly to customized labels. Our customer feedback was also very satisfactory, so we plan to expand our sourcing range. -
Ahmed Farouk
We purchased a variety of hand sanitizers and multi-purpose cleaners for a hotel chain, and the products arrived on time, well packaged, and in full compliance with our specifications. The most impressive thing was their low minimum order quantity and trial order service for custom fragrances, which allowed us to test the market before placing a large order. Their team is very professional and highly recommended. The manufacturer also provided detailed product test reports, and we are confident that they will be a long-term partner.
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What kinds of household cleaning products do you offer?
We currently offer a variety of series including laundry detergent, hand soap, glass cleaner, kitchen degreaser, bathroom cleaner, floor cleaner, toilet cleaner, air freshener, etc. Each product has multiple fragrances and formulas to choose from, and supports OEM customization to meet different market needs. -
Can we OEM or ODM our cleaning products?
Yes, we support OEM and ODM services. You can provide the formula and we will produce it, or you can choose our existing formula for OEM. The packaging, label, bottle shape, and fragrance can all be customized, and the minimum order quantity can be negotiated based on the specific product. -
Has the product passed relevant international certification?
Our household cleaning products comply with relevant standards such as EU REACH, US FDA and ISO. We can provide MSDS, COA, TDS, SDS, and other documents to assist you in completing customs clearance or market access certification processes. -
Can I customize the fragrance or color?
Yes. We have a rich supply channel for fragrances and support the customization of a variety of natural or synthetic fragrances. The color can also be adjusted according to your needs, commonly used are transparent, light yellow, light blue, light green, etc. -
Is the product suitable for sensitive skin?
We can provide formulas suitable for sensitive skin according to needs, using mild non-ionic surfactants and passing skin irritation tests to ensure that it is non-irritating and harmless to the skin and suitable for daily family use. -
What is the annual production capacity of the factory?
Our cleaning products production line has an annual production capacity of more than 5,000 tons. It has 5 fully automatic production lines that can meet the needs of multiple categories and specifications of orders with a stable delivery cycle. -
Is the product environmentally friendly?
We can provide environmentally friendly formulas, use biodegradable ingredients and reduce the addition of harmful chemicals. The products have passed ROHS, ECOCERT and other certification standards and can be promoted in the environmentally friendly market. -
Do you support multilingual packaging?
Yes. We can provide multilingual packaging design in Chinese, English, Spanish, Arabic, French, etc., according to the target market, so that you can export to different countries and regions. -
Can you make fragrance-free products?
es. Considering that some customers are allergic to fragrances or have market demand preferences, we can provide fragrance-free formulas that use pure cleaning ingredients to achieve good results, suitable for hospitals, maternal and child care facilities, etc. -
Can it meet the chemical composition standards of different countries?
We are familiar with the regulatory requirements of many countries for active substances in cleaning products. We can formulate formulas that meet the standards according to different markets (such as the EU, the United States, the Middle East, etc.) to ensure smooth entry into the target market.