Private Label Shampoo Manufacturer
Capabilities of 3TOP Shampoo Manufacturer
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滅菌室
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原材料倉庫
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バッチ室
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調剤室
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充填ライン
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カートンコーディング
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包装ライン
- 作業手順
- 機能特性
着替え、手洗い、乾燥後、エアシャワー室で消毒。
クリーン ルームでは、厳格な滅菌手順を通じて、部屋に入るすべての従業員が操作基準を満たしていることを保証します。
- 作業手順
- 機能特性
1. 資材購入
すべての原材料アプリケーションには必ず要求フォームがあり、倉庫管理者は要求フォームに従って、システム アプリケーションのマスター プランの月次原材料要件に従って検証を行います。
2. 倉庫への材料搬入プロセス
倉庫担当者は、調達契約書と納品書に基づき、在庫確認を行い、検査対象エリアに資材を配置し、適時に資材識別を行い、検査対象ラベルを貼付します。その後、倉庫担当者は入力された実際の数量に基づき、ERPシステムに資材受領書を発行します。受領書には共同納品書または購入者の署名が押印されており、同時に共同検査員が工場検査に提出します。
工場の検査官は検査シートを受け取り、バッチ内の材料を適時に検査しました。
材料の受入れが合格の場合、検査員は材料受領書に署名して確認します。検査員は合格製品と不合格製品にラベルを貼り、明確に区別できるようにします。
指定されたパーティションの場所に資材を配置します。
1. 安全で安定した準備金
原材料倉庫は、生産に必要な安全で安定した原材料備蓄を提供し、企業の生産能力の安定性と継続性を確保します。LS倉庫における原材料の分配には、柔軟性とタイムリーな供給が求められます。生産ラインが原材料を必要とする際、十分な原材料備蓄量を確保することで、タイムリーに生産ラインへ展開・供給し、生産ニーズを満たすことができます。
2. 生産品質の確保
原材料倉庫は、生産に必要な原材料の品質の安定性と信頼性を確保できるため、生産チェーン内の企業は製品の品質と競争力を確保できます。
3. 生産コストを削減する
原材料倉庫は、製品の品質を確保すると同時に、生産コストを削減し、企業の収益性と市場競争力を向上させることができます。特徴：XXX方式を採用し、保管中の原材料を湿気、熱、損傷などから保護します。倉庫には盗難防止警報システム、火災報知設備、防火対策などの対策を講じ、原材料備蓄の安全性と安定性を確保します。
- 作業手順
- 機能特性
1. 送信タスクリストを受信する
生産計画とレシピリストに従って必要な材料を準備します。
2. バッチ処理
成分を正確に計量してデータを記録し、指定された順序に従って適合した材料を混合装置に追加し、混合プロセスを監視します。
3. 掃除
投与が完了したら、速やかに投与場所を清掃し、環境を清潔に保ってください。
4. 在庫を更新する
同時に、材料消費の在庫状況をリアルタイムで更新し、生産がスムーズに行われるようにします。
各レシピの一貫性と正確性を確保するために原材料を正確にバッチ処理、計量、混合し、材料の正確なバッチ処理と効率的な在庫管理を実現する責任を負います。
- 作業手順
- 機能特性
1. 機器の滅菌
生産の安全を確保するために、操作前に機器を滅菌します。
2. 混合
処方に従って、さまざまな原料を攪拌反応ポットに入れて混合し、攪拌などの処理を経て、各種の原料が化学反応の状態に達するようにします。
3. 暖房と冷房
配合を調整した混合物を加熱・冷却することで、加熱により混合物中の特定成分の溶解・反応を良くし、製品の安定性を強化します。
4. ポンピング
加工された半製品は検査後、組立ラインに送り込まれ、次の成形・梱包工程に進みます。
機能: 半製品を製造します。
特徴：
1. 空気中の塵埃を減らす
クリーンルームでは、高効率の浄化システム、手術台、床、壁などの素材を採用し、空気中の粉塵を効果的に低減します。空気を浄化することで、生産工程における化学成分や微生物の汚染を完全に防ぎ、外部からの粒子の製品への混入を防ぎ、製品の品質と安定性を確保します。
2. 生物学的汚染を防ぐ
生産工程において、微生物が多すぎると発酵や腐敗などの問題を引き起こしやすくなります。しかし、クリーンルームでは、消毒ランプ、差圧制御システム、紫外線ランプなどの設備を導入することで、微生物を効果的に殺菌し、外部からの汚染物質が工場内に入るのを防ぎます。
3. 作業場の空気を浄化する
クリーンルームは、多くの場合、空気清浄装置と密閉構造を採用し、作業場内の空気を浄化し、作業場内の圧力を高めます。作業場を外界から遮断することで、生産工程の清浄度を確保します。
- 作業手順
- 機能特性
1. 材料の準備
充填する容器を作業ボックスに挿入し、液体貯蔵バレルに充填する液体が満たされていることを確認します。
2.充填機の電源接続と起動
外部電源をオンにし、マシンの電源スイッチをオンの位置に設定すると、電源がオンになっていることを示す電源インジケータ ライトが点灯します。
3. 充填量調整
各ボトルに充填される液体の総量に応じて、クランクのネジを調整し、各充填ヘッドから流出する液体の量が設定量であることを確認します。
4.充填速度制御
充填速度制御ボードのノブを適切な位置まで回し、充填速度制御ボードのスイッチを開いた位置に切り替えて充填速度を制御します。
5. 充填を開始する
充填速度調整ボードのスイッチを閉じ、総計量ポンプの出力パイプをリセットし、充填速度調整ボードのスイッチを開位置に切り替えると、総計量ポンプが作動を開始し、総計量ポンプの出力パイプを通って液体ディスペンサーに入り、液体は液体量の微調整とシリンジからの流出によって吐出され、充填が完了します。
機能：設定された充填量と包装形態で半製品を充填し、半製品を対応する包装に正確に自動的に充填し、コンベアベルトで次の工程に渡します。
- 作業手順
- 機能特性
対応するバーコードをインクジェットプリンターでカートンにスプレーします
機能: 製品の非接触マーキング、明確かつ高速。
- 作業手順
- 機能特性
1. 準備
梱包を始める前に、カートンなどの必要な梱包資材と機器を準備する必要があります。
2. 製品入力
製品はベルトコンベアを通じて上流の生産ラインから組立ラインの梱包ラインまで輸送されます。
3. 包装作業
製品はスリーブに入れられ、シュリンクされ、コード化され、箱詰めされます。
4. 梱包と密封
最後に、梱包された製品を密封します。
機能：半製品を完成品に包装します。特徴：一方向操作、厳格なプロセス、高速。
Popular Shampoo Manufacturing Service
ティーツリーシャンプー
Introducing Tea Tree Shampoo: A hair care product infused with tea tree oil. Tea tree oil is known for its completely natural antibacterial and anti-inflammatory components. The main ingredient - tea tree oil itself - contains antibacterial agents. It can be quite successful in reducing bacteria and fungi on the scalp, while also fighting any inflammation on the scalp itself.
Sulfate free shampoo
A hair care product that is free of sulfates and their derivatives. Sulfates like Sodium Lauryl Sulfate and Sodium Lauryl Ether Sulphonate, found in many regular shampoos, can irritate the scalp, hair, and the delicate skin around the eyes, nose, and mouth. This shampoo brings total scalp and hair care in a gentle sulfate-free formula for people with coloring, bleaching, and sulfate sensitivity.
Moroccanoil shampoo
Moroccanoil Shampoo uses both natural ingredients and modern hair care science. It's made with Argan Oil and boosted with Hydrolyzed Wheat Protein and Silver Fungus Extract to give your hair full nourishment and protection. Argan oil is a natural oil extracted from the fruit of the argan tree. It's loaded with fatty acids, antioxidants, and vitamin E. It repairs damaged hair, adds elasticity and shine, fights free radicals, and protects hair from the environment.
Biotin shampoo
Biotin Shampoo, a shampoo product specifically designed to condition and strengthen hair health. Biotin refers to VB7 added to shampoos and is widely recognized for its benefits to hair, skin and nail health. Biotin is a vitamin that's good for how our body uses proteins, sugars, and fats. It's also good for hair growth. This shampoo makes hair stronger and more stretchy, stops it from breaking easily, and keeps hair healthy, especially for those who need more Biotin, also known as Vitamin B7.
Keratin shampoo
Keratin Shampoo, a shampoo product specifically designed to strengthen and repair damaged hair. Keratin is what most of your hair is made of, about 90%. Adding keratin to your hair can make it strong, bouncy, and look healthy. Our Keratin Shampoo has keratin, broken-down keratin, and amino acids like Aspartic Acid, Proline, Glycine, Serine, and more. They help to protect and give your hair what it needs.
Herbal essences shampoo
Herbal Essence Shampoo mixes old-time plant wisdom with new hair care tricks. It uses plant extracts and oils that are kinder and safer than man-made stuff, giving your hair and scalp full care. Herbal Essences Shampoo has multiple benefits to cleanse, nourish, repair and protect the hair. In addition, the natural aroma of the herbal essential oils provides a pleasant experience to use and helps to relax the mind.
3TOP Shampoo Factory Features
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Complete Shampoo Workshop and Processes
Complete Shampoo Workshop and Processes
3TOP has advanced production facilities and complete manufacturing processes to ensure that every step from raw materials to finished Shampoo products meets the highest standards.
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研究開発力
研究開発力
3TOP の研究開発チームは、著名な大学や研究所と協力して、製品の革新と技術の進歩を継続的に推進しています。
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Purely Personalized Shampoo Products Customization
Purely Personalized Shampoo Products Customization
With a professional R&D team, we provide full-process Private Label Shampoo customization services from testing to production to ensure the uniqueness and competitiveness of our products.
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Lower MOQ of Shampoo OEM and ODM
Lower MOQ of Shampoo OEM and ODM
少量から大量まで多様なニーズに応える柔軟な生産戦略。
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品質管理
品質管理
Strict quality control process at the source factory to ensure high quality private label shampoo consistency and reliability.
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気候適応性
気候適応性
Customized private label shampoo products for different regional climate characteristics to meet the needs of the global market.
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生産能力と拡張性
生産能力と拡張性
大規模な生産能力と市場の変化に迅速に対応し生産能力を拡大する能力。
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環境に優しい包装材
環境に優しい包装材
100% 生分解性、リサイクル可能な環境に優しい素材を使用し、環境への影響を最小限に抑えます。
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迅速なサンプルサービス
迅速なサンプルサービス
無料サンプルを提供し、業界標準をはるかに超えて 1 週間以内に迅速に発送することを約束します。
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カスタマイズされたパッケージデザイン
カスタマイズされたパッケージデザイン
Provide personalized packaging design and suggestions to enhance product market appeal to build private label shampoo brand as soon as possible.
3TOP Shampoo OEM/ODM Advantage & Benefits
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3TOP's Shampoo OEM ODM services not only cover the entire shampoo supply chain from R&D to production, but also maintain technological leadership through cooperation with academia.
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Personalized customization and lower MOQ provide opportunities for emerging shampoo brands and SMEs to enter the market.
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Strict quality control and adaptability to different climates ensure product suitability and reliability worldwide.
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Fast shampoo sample service and flexible package design greatly shorten the product cycle from concept to market.
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5
The price advantage makes 3TOP's low-cost shampoo products even more attractive in a highly competitive market.
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For customers, 3TOP's services mean the ability to respond quickly to changes in the market and launch products that meet specific needs.
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Users benefit from high-quality and environmentally friendly products that enhance the user experience while supporting sustainable development.
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Personalized and customized shampoo OEM services help customers build a unique brand image and enhance market competitiveness.
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9
Rapid sample service and excellent after-sales support ensure a hassle-free experience for customers during the product development process.
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Price advantages enable customers to provide high quality products to end users while maintaining cost-effectiveness.
証明書
Start your Shampoo bussiness with our support
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Emily Anderson
My name is Emily Anderson and I'm from California. As the founder of a mid-to-high end private label shampoo brand, I've always placed great importance on the quality of the product and the manufacturing process. When I first learned about 3top, I was attracted by their professional technical strength and strict quality control.
After several site visits and communication, I am very sure that choosing 3top as our shampoo processing partner is the right decision. Their production plant is well-equipped and standardized, and the whole production process is carried out in a clean and dust-free environment. What impressed me most is that their inspectors carry out strict quality checks on each process to ensure that the raw materials are accurately proportioned and the quality of each bottle of shampoo meets the set standards.
In addition to their technical excellence, I was also impressed by 3top's customer service. They assigned a dedicated account manager to take care of our order, who showed a high level of responsibility and professionalism in both communication and order tracking. Whenever we have any needs or problems, they always provide satisfactory solutions at the first time.
I would like to express my sincere gratitude to 3top for their strong support of our brand over the years. They have not only helped us realize the high quality of our products, but also earned us a good reputation among consumers. I believe that in the future cooperation, we will be able to work together to create a more brilliant business! -
Rebecca Evans
My name is Rebecca Evans and I am the founder of a famous hair salon chain. Over the years, I have been committed to providing consumers with natural, safe, and effective hair care products, so I have very demanding requirements for production processes and quality control.
When I first learned about 3top, I was attracted by their technical expertise and strict quality control. After visiting their production base in China, I was impressed by their advanced equipment and standardized workflow. They have specialized quality inspectors at every stage of production, monitoring the raw material ratio, temperature control, filling and other key processes to ensure that every batch of products meets our stringent quality standards. At the same time, they have also developed a perfect quality management system, from the procurement of raw materials to the finished product factory every step of the process are subject to rigorous inspection and testing, which makes me confident in the quality of the product.
I chose 3top not only because of their excellent product quality and service experience, but also because of their commitment to environmental protection and sustainability. From the use of recyclable packaging materials to the use of natural and plant-based ingredients, 3top has demonstrated their commitment to green care. As a socially responsible company, 3top is undoubtedly the brand of choice for my future toiletries.
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What services can 3TOP provide if I want to create my own branded shampoo?
As a professional private label shampoo manufacturer, 3TOP provides one-stop service from formulation development to production and packaging design. Our professional R&D team will customize the formula according to your brand positioning and market demand to ensure your product is unique and competitive in the market. In addition, we offer flexible minimum order quantity (MOQ) and quick sample service to help your brand respond quickly to market changes. -
What are the features of 3TOP's customized shampoo product?
3TOP's customized shampoo product not only contains natural and botanical-based ingredients, we also provide exclusive formulation development to ensure that the product meets specific brand identities and consumer needs. Our high-quality raw materials and advanced production technology ensure the safety and efficacy of our products. In addition, our eco-friendly packaging materials ensure the sustainability of our products. -
What are 3TOP's strengths in shampoo OEM service?
3TOP has a clear advantage in the field of shampoo OEM service. Our state-of-the-art production facilities and complete manufacturing processes ensure that our products meet the highest standards at every step of the process, from raw materials to finished products. Our research and development capabilities, as well as our partnerships with renowned universities and laboratories, ensure that our products are technologically innovative and industry-leading. -
How do I start my shampoo business at 3TOP's shampoo factory?
At 3TOP's shampoo factory, you can expect full support every step of the way, from concept to product. We will work closely with you to understand your market needs, develop formulations that match your brand vision, and provide efficient production solutions. With our fast-track sampling service and flexible MOQ options, you can start and scale your business with ease. -
How does 3TOP's shampoo manufacturing service ensure product quality?
3TOP's SHAMPOO MANUFACTURING SERVICE ensures product consistency and reliability through a rigorous quality control process. We start at the source and implement strict monitoring and testing at every step of the process, including raw material procurement, production process, and shipment of finished products. In addition, we hold GMP, ISO and other certifications to meet international safety and performance standards. -
What types of customized shampoo products does 3TOP offer?
3TOP offers a wide range of customized shampoo products including Tea Tree Shampoo, Sulfate Free Shampoo, Moroccan Oil Shampoo, Biotin Shampoo, Keratin Shampoo, and Herbal Essence Shampoo. Each product provides professional solutions for different hair problems and consumer needs. -
What is 3TOP's private label shampoo manufacturing process?
3TOP's private label shampoo manufacturing process consists of several key steps: from material sourcing, incoming raw materials, recipe preparation, mixing, heating and cooling, pumping of semi-finished products, to final filling, packaging and coding. We implement strict work procedures and functional characteristics at each step to ensure product quality and production efficiency. -
How do you ensure the safety and stability of the production process at 3TOP's shampoo factory?
3TOP's shampoo factory employs a variety of measures to ensure the safety and stability of the production process. For example, we have special disinfection rooms, raw material warehouses, ingredient rooms and filling lines, and all areas are equipped with highly efficient air purification systems and bio-contamination prevention measures to ensure a clean production environment and product quality. -
How does 3TOP help customers customize shampoo products?
3TOP provides customized shampoo products by working closely with customers to understand their brand story and market positioning. Our professional R&D team will work on every detail from formulation development to packaging design according to the customer's specific needs to ensure that the final product accurately conveys the customer's brand concept. -
How does 3TOP's shampoo OEM service help emerging brands and SMEs enter the market?
3TOP's shampoo OEM service is particularly suited to emerging brands and SMEs because we offer personalization and flexible MOQ options that lower the barrier to entry. Our rapid sampling service and excellent customer support ensures that customers can quickly turn concepts into marketable products while remaining cost-effective.
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